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Emerson Exchange 2018
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1-162008 - A Journey Through Time: How the Site Walk App Improves Flint Hills Resources’ Control Valve Future

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The Flint Hills Resources (FHR) Joliet plant produces an intermediate chemical, Purified Isopthalpic Acid (PIA) in America’s heartland. Under multiple owners, the plant processes have changed, without always reviewing valves and instrumentation, leading to under- and over-sized valves, missing or incorrect spec sheets, and obsolete products. FHR was interested in getting a deeper dive into the assets inside their plant, including control valves, but capturing data in a user friendly electronic database can be daunting. Emerson’s site walk app provided FHR insight to their critical control valves. This has led to a formal system of Valve Documentation – requiring an updated spec sheet anytime a valve is repaired or replaced and now with the right valves installed, improved process control.


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